Category Archives: Coppicing

For items related to coppicing, which is a form of woodland management that cuts the stems back to the stump to enable new stems to grow.

Handcrafted Cleftwood fence and gate

Handcrafted fence frames and gate

Handcrafted wooden frames and gate

Handcrafted rustic frames and gate made from Sweet Chestnut wood

The design challenge was to create a unique semi open divide between the edge of the driveway into a garden. This particular garden has a South-Westerly aspect, with rolling Devon hills beyond. The customer wanted something specially designed to enhance their garden, be handcrafted and unique.  After considering a few options a design was agreed that involved creating two sculptural wooden frames either side of a central gate. This was to be handcrafted in durable Sweet Chestnut wood. Curved cleft pickets of various lengths were fitted in small groups to the bottom rails. Two pieces of Sweet Chestnut branch wood were stripped of bark and incorporated into each frame.

Bespoke designed gate

Handcrafted Cleft Rustic gate

Bespoke Cleft gate made using Sweet Chestnut wood

A bespoke three foot by six foot lightweight gate was designed to fit with the cleft wood frames. The lower section of the gate followed the theme using curved pickets. For the upper section a piece if mirror cleft Sweet Chestnut branch wood was morticed and tenoned into the gate frame. The gate was hung with galvanised hook and eye hinges.

The finished Design

Bepoke fence and gate decorated with lights

The finished fence frames and gate, decorated with exterior lights

A curved link piece was added to join left side frame to the side of their house. The frames were decorated with exterior lights for the Christmas period. The customer plans on adding wire netting to the back of the frames to deter their Persian cats from escaping to the lane from the enclosed garden. Fortunately their cats aren’t agile climbers.

Designing and installing bespoke handcrafted garden items is what we specialise in. We work with our customers to create something different. Please browse through some of our other projects for examples of our work.

To discuss your design requirements please call on 01409 281549 or email to info@wealdenheartwood.co.uk

Oak Planters for the Country Living Fair

Bespoke Oak Planters

I was recently commissioned to design and make bespoke Oak planters for the Lucy Summers feature garden at the Country Living Fair at The London Business Design Centre, which runs from Wednesday 18th March until Sunday 22nd March.

Oak planters at Country Living Fair

Lucy Summers feature garden Country Living Fair

My planters are handcrafted using locally sourced Oak from Devon and have been used as corner pieces to frame the overall design, as seen in the picture above.

Below, this is how they looked before delivery to the show.

Bespoke designed Oak planters

Bespoke designed Oak planters

Crafted Mini Yurts

In comparison with a large full sized yurt, a mini yurt is light weight, easy to assemble, highly portable and takes up less space when pitched. Crafted from hardwood timber locally sourced from Devon woods, these small yurts are designed for a variety of uses for both children and adults. A seven foot yurt can sleep two adults and are a great alternative to ordinary tents.

Mini yurt

Mini yurt by the estuary at Tregunna, Cornwall

Mini yurt

Our small yurt on show in the gardens at Coombe Trenchard

For more information please see website page about mini yurts.

Oak cleft gates

These Oak gates were designed and made for a customer using greenwood. The gates were styled to fit in with their surrounding environment. They also needed to be livestock and deer proof.

To make these gates the green Oak round wood was split into quarters using steel wedges. A froe was used to cleave these quarters into the thinner pieces used to make the individual gate components.

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The rough cleft Oak was smoothed and shaped further using a draw-knife. The greenwood was left to partially season for a number of weeks before the final cutting and assembly of the gates took place.

After the Oak had been rested, the next stage was to mark and cut all the tenons and mortices prior to assembly. The rails were carefully chosen in pairs to ensure a degree of continuity between both gates. This design uses five rails and these are fixed using stainless steel nails. Stainless steel nails are used to limit the chemical reaction of the tannic acid naturally present in Oak with the metal, this avoids dark stains appearing on the wood, which you would eventually get with galvanised or other non-stainless steels grades of nails.

Finally, the vertical pales and diagonal braces were cleft, cut, shaped and fitted to the gates.

All our rustic gates are individually designed and handmade for each customer in either Oak or Sweet Chestnut. For further details, please email info@wealdenheartwood.co.uk or phone (01409) 281549 to discuss your requirements.

Stairs and Fencing in Cleft Sweet Chestnut

Rustic Stairs

This project involved working jointly with another company Quay Carpentry. The brief for their customer was to craft components to meet their outdoor stairs design, which would link a terrace and have fencing along the top of the terrace. The timber suited for the rustic look was Sweet Chestnut. After discussing design options with Quay Carpentry the individual components were crafted for them.

Crafting the Components

We planked the stair strings by cleaving from large rounds of Sweet Chestnut rather than milling. This was important for the stair string turn because cleaving naturally follows the grain, compared to sawing that cuts through the fibres. This helped with the next stage of processing, which involved steam bending and setting on a former to obtain the desired shape. Also, the handrail for the stair turn was steam bent and set on a former after steaming for a couple of hours. This can seen in the preceding photo, which shows the handrail in the former after steaming.

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We crafted two individual rustic gates. One would be used for the top of the stairs and the other along the fence line. These are shown in the next two photos.

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Each of the stair treads were cleaved from large rounds, similar to how the stair strings were produced. We split the newel posts, fencing posts and rails etc. from smaller rounds of Sweet Chestnut. The hand tools used were axe, froe, splitting wedges, draw knife, spoke shave, bit and brace.

Installed Stairs, Gates and Fencing

After the components were delivered to the customer, Quay Carpentry completed the installation. The result of finished work can be seen in the last photo.

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Our customer was very pleased with the end result that produced a unique rustic look that is perfect for its function and rural setting.

Bespoke Cleft Chestnut Panels

This project involved making a number of bespoke Sweet Chestnut panel infills, which were installed in the upper area of a barn. Sweet Chestnut had been used for the roofing components, so the customer was looking for the same wood to be used. The stair ladder and upright pieces to hold the Chestnut panels were made by a carpenter using reclaimed Oak. Due to the variability of the Oak pieces, each Chestnut panel was different in size and was custom made to fit each section.

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The handrails of the stair ladder were made from Sweet Chestnut and contrast the darker reclaimed Oak frame and treads.

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The panel spindles were made from cleft Sweet Chestnut pales, which were installed into mortices made in the outer frame. A froe is used to split the wood down the grain and a drawknife used to smooth the surface of the pales. The panels have a unique handmade look that blends in with the stone, exposed beams wood and thatched roof of the barn.

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Greenwood was used for all the Sweet Chestnut components. The final piece was a bespoke gate made to fit at the top of the stair ladder.  This was designed so that the gate could only open inwards, which was achieved by extending the top left section of the gate.

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This a good example of using green Sweet Chestnut for various interior components.

Sculptural Trellis using Cleft Chestnut

Sculptural Trellis

Here are some photos of a bespoke trellis fence that is made from cleft Sweet Chestnut batons and rinded small diameter poles. Part of the inspiration for this design was taken from a Swedish style of rural fence and this was worked into a sculptural design to fit the needs of this project.

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A pole frame was constructed and fixed to posts either side of the gap in the hedge. The righthand side post was split down the middle and the poles were fixed inside before being bolted together.

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The batons were fixed to the frame with galvanised nails.

Trellis Designs

Here are a few more examples of bespoke trellis that can be fixed to a wall or side of a building. Due the variability of cleaved wood every one is unique, so the designs that can be made are endless.

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Cleft Sweet Chestnut is extremely durable and doesn’t require wood preservatives. The wood will weather to silvery grey overtime.

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Rustic Chestnut Gates and Fencing

Rustic Chestnut Gates

Here are some examples of bespoke Sweet Chestnut gates and fencing that can be handmade to order. Sweet Chestnut is coppiced sustainably from woodland, which provides a regular supply of quality wood to create naturally durable products. The wood is used green i.e. not kiln dried after removing the bark and much of the sapwood. Various green woodworking tools are used, such as a froe, draw knife, twybil, axe. These are used to shape the Chestnut gates and fencing into the finished pieces.

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Natural shapes, bends and twists in the wood are incorporated into finished product to create distinct one off pieces.

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Products can be made in a range sizes, shapes and styles, so you can let you imagination run wild…

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What’s more coppiced woodland has a positive outcome for biodiversity, therefore by buying any wood products sourced from any coppiced woodlands directly supports future habitat management as well as the rural economy.

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There is always a good stock of Sweet Chestnut available in various sizes and lengths, so if you require something specially made to order or need to source some materials for your own green woodworking project, then we are happy to discuss your requirements. See our page for Timber and Coppice Products

Charcoal, the Good, the Bad and the Dirty

Locally produced Charcoal

With the Summer weather improving there will be more opportunities to cook on a barbecue and dine with friends and family outside. You might not think that there could be many differences between brands of charcoal, but there are. In this post I will compare home produced from our native hardwoods with that from tropical hardwoods. Unfortunately, the UK still imports the majority of charcoal consumed annually. British hardwood charcoal is a higher quality and a better product than that produced from tropical hardwoods, and here are some reasons why:

Benefits

  • There are far fewer impurities in the finished product so it will not taint the food being cooked. The same thing cannot be said for that produced from tropical hardwoods.
  • It is easy to light with a taper of twisted paper, so does not need any lighter fluids or firelighters. When using lighter fluids or firelighters with charcoal, you will increase the chances of tainting any food being cooked from the extra residues.
  • Charcoal made from UK hardwoods has a high carbon content. It will burn slower, you will use less, so it will last longer than tropical hardwood.
  • UK production is often associated with sustainable forms of woodland management like coppicing. This type of woodland management enhances and maintains a diverse mix of wildlife habitats in our woodlands, thus keeping our woodlands healthy and thriving with wildlife. Whereas tropical hardwood charcoal often comes from rainforest and mangrove swamps, that use unsustainable and ecologically damaging harvesting practices in the form of deforestation.
  • Buying British helps sustain rural employment. It is more environmentally friendly than imported charcoal that has to be shipped long distances using more fossil fuels in the process. Importing less will, in a small way, contribute to reducing our trade imbalances.
  • Making it is a good method for using up small otherwise unusable pieces of wood by converting them into a higher value product.

Based on retail price British hardwood charcoal is more costly than imported tropical hardwood charcoal. However, comparing purely on price is not a fair comparison as I hope you will appreciate from the points mentioned above.

There are many smallscale producers all over the country. Some do supply big retail outlets directly, but be aware that big retailers squeeze producers in all sectors. So if you can, try and source either directly from the producer or from small local retail outlets and distributors selling their products.

British Hardwood Charcoal in a round Kiln

Fresh from the kiln

Some useful things about firewood

While our British summer is stuttering along with varied weather, I thought a post to help people who buy firewood would be useful, specifically, non-kiln dried firewood logs. So how can you tell good firewood from bad?

Ideal hardwoods that are most readily available and good for both open fires and woodburning stoves are:

Another good hardwood is Sweet Chestnut but it can spit out hot embers. Sweet Chestnut can be burnt safely in a wood burning stove, but you still have to be careful when the stove door is opened. All these hardwoods have a high proportion of woody material per volume, which means they have a high bulk density, so more wood means more fuel to burn.

Common hardwoods that are not so good for firewood logs:

  • Aspen
  • Poplar
  • Sycamore
  • Willow

Freshly felled these hardwoods have a high volume of water and less woody material. When seasoned the bulk density of the log is much lower with these hardwoods and that means less fuel to burn.

Softwood logs:

Several softwoods when seasoned burn well in a stove. However, you will get through more logs compared to good quality hardwoods. Larch being one of the better softwoods.

How to tell if the wood is of good quality:

  • seasoned firewood will have a lower odour
  • have loose bark and/or peeling bark
  • visible cracks & splits, especially on the ends
  • dead fungi
  • have a lighter weight

How to tell if it isn’t seasoned:

  • unseasoned firewood will have a strong possibly sweet odour
  • the bark will be firmly intact
  • the ends will be damp
  • the end grain will be more uniform in colour
  • the log will be much heavier as it is loaded with water
  • if part-seasoned there maybe moulds and active fungi visible

All wood will burn, but firewood logs that are wet will be no good.

The dangers and problems of unseasoned wood:

  • steam containing volatile compounds will be produced and will deposit in your flue lining or chimney
  • a build up of these deposits will increase the risk of a fire in the flue or chimney
  • the logs will be difficult to light
  • You won’t get much heat due to the higher water content, which defeats the purpose of buying the firewood logs in the first place
  • you could damage you’re woodburning stove. Always check what fuel types and quality are approved by the manufacturer for the woodburning stove

Delivery horror stories – why you should always check your load:

  • logs that were claimed to be seasoned but weren’t when they arrived
  • unseasoned logs disguised by a top layer of good quality logs
  • tree surgeon waste logged up and sold immediately
  • apparent seasoned wood delivered in the pouring rain uncovered during transit and dumped on the driveway

When a delivery arrives you often have little time to check the quality of the firewood and you can feel pressurised into accepting it. Any reputable firewood merchant shouldn’t mind you spending a few extra minutes checking a sample before accepting the delivery. If you consider the product to be poor then reject the delivery.

I once heard a story where someone bought hardwood netted logs in bulk and it transpired that the logs were only part-seasoned. The logs had to be dried out on radiators to reduce the moisture before they could be used in a woodburning stove. I’ve even heard of another case where leaves were still growing on some of the logs that were alledgedly seasoned!

In contrast to UK customers, buyers of firewood in France generally make more checks before accepting a delivery. Often firewood is being bought a year in advance and it will still be rejected if the moisture content is too high.

Whilst you might be restricted on how much firewood you can store, leaving your ordering of firewood to the last minute could limit choice and may increase the risk of getting a bad deal. There is a fair amount of effort involved from forest to delivery, so very cheap firewood should ring alarm bells, either its poor quality or may even be stolen.

Storing your wood
Make sure that you have a dry ventilated place to store your firewood; there’s no point in letting moisture return after all the effort to season the wood.

Don’t forget the kindling
Lastly do get hold of a good supply of quality kindling and make sure you don’t use contaminated waste wood as a substitute, as this will create noxious smoke. A small amount of British lumpwood charcoal is also good for starting fires.

Keep warm and enjoy your real fire!

Charcoal, Firewood logs and Kindling for sale.